Cogeneration power plants CHP
Containerized cogeneration power plants, also known as CHP (Combined Heat and Power) plants, are a highly efficient and cost-effective solution for power generation and thermal energy needs.
One of the main differences between CHP plants and traditional power generation modules (PM) is that CHP plants produce both electricity and thermal energy simultaneously. The heat produced during the power generation process is captured and used for other purposes, such as heating buildings or industrial processes. The result is significant cost savings since less energy is needed to heat buildings or industrial power processes. CHP plants are also known for their low emissions and high efficiency, making them suitable for various applications.
Another benefit of containerized CHP plants is their flexibility. Depending on the location or application, CHP plants can be customized to meet power generation and thermal energy needs.
In terms of maintenance and repair, containerized CHP plants are easy to maintain. If a particular module is experiencing problems, it can be isolated, repaired, or replaced without disrupting the entire system.
Cogeneration systems are becoming increasingly popular. Some of the most popular use cases for plug-and-play containerized CHP modules include:
Industrial and commercial applications: Containerized CHP modules are often used in industrial and commercial settings to provide electricity and thermal energy for manufacturing or other processes. They can be connected to the existing power grid or used as a standalone power source.
District heating: CHP systems often power district heating systems, which provide heat to multiple homes or buildings simultaneously. Containerized CHP modules are well-suited for this application because they can be easily transported and installed in various locations.
Remote or off-grid locations: Containerized CHP modules are well-suited for use in remote or off-grid areas where traditional power generation infrastructure is unavailable or is challenging to install. They can be easily transported to these locations and quickly connected to the power grid.
Hospitals and healthcare facilities: Containerized CHP modules are also commonly used to supply power and heat to hospitals and other healthcare facilities. They can be used to provide backup power in case of power outages and to provide heat for the building.
Residential buildings: CHP systems can also be used in residential buildings, providing heat and electricity for the building and potentially reducing energy consumption and costs for residents.
Overall, containerized gas-powered cogeneration power plants are an efficient, cost-effective, and flexible solution for power generation and thermal energy needs. They are ideal for a wide range of applications and are easy to transport, install and maintain.
The Layout:
External:
Exhaust Gas Silencer
Silencer with integrated catalytic converter. The engine frequency band, required levels, and pressure drop are considered to reduce sound emissions.
Dry Cooler
Dry Cooler is designed to meet engine and use case requirements and ambient temperature and noise restrictions.
Access ladder to roof and railing
Access ladders and railings for auxiliary equipment maintenance and inspections.
Gas connection flange
The plant's gas line connection point.
Internal:
Generator Set
In addition to being able to use a wide range of gaseous fuels (natural gas, biogas, LPG, landfill gas), the generator set has a high degree of flexibility.
Air inlet silencer
Designed to limit the noise generated by the power module and ensure that combustion air flows optimally in the engine room.
Air outlet silencer
Exhaust airflow is maintained by sound-absorbing panels that limit the noise generated by the power module.
Air supply fans
Ventilation of the engine room ensures the dispersal of radiant heat from the unit and supplies combustion air to the engine.
Engine heating system
Heating the engine ensures faster engine starts and reduces engine wear by keeping it at a ready-to-start temperature.
Engine cooling system
The cooling system removes excess heat to maintain the engine's operating temperature.
Gas train
In addition to providing gas to the engine, the gas train includes elements for regulating, measuring, and controlling it.
Oil tanks
There is a tank installed in the container for storing lubricating oil.
Control systems and panels
The system that provides engine management, monitoring, and control. Error messages are date-stamped to identify their sequence.
Safety systems and equipment
There is a smoke alarm system with detectors in the machine and control rooms, as well as a gas warning device in the machine room. Powder fire extinguishers are in the control room.
Air temperature control system
There is an air temperature sensor in the machine room, a heating radiator, and an electric heater/cooler in the control room.
Exhaust gas heat exchanger
Heat recovery system to extract heat from the hot exhaust gases. The heat from the exhaust gas is transferred to cooler water or air.